2nd Edition (2024): Images
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Responsible | Bobbo Buckley |
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Last Update | 01/02/2024 |
Members | 12 |
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About the Author4Lessons ·
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Author
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Family (1999)
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Family (2022)
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Challenger Front License Plate
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Chapter 1-Marketing and Sales2Lessons ·
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Stages of Business Development
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Never Stop Marketing Quote
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Chapter 2-History2Lessons ·
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Bauhaus Building
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Walter Gropius-1919
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Chapter 3-Designing True32 Cabinetry1Lessons ·
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Metric Map
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Chapter 4-Materials18Lessons ·
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Hinge
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Drawer Guide
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Drawer Cart
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Suspension System
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Leg Levelers-01
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Camar Leg/Socket (left) and Hafele Axilo Leg/Socket (right)
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Camar Smile Leg and Tool
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Camar Toe Clip System
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Applied End-Notched for Toe Kick
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Camar Toe Clip System (clipped on)
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True32 Top Mount Crown (on clipped cabinet)
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True32 Top Mount Crown (Conestoga-B10)
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Conestoga 801 Crown w/Mounting Plate
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Frieze (before frieze nailed/screwed in place)
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Frieze (after frieze nailed/screwed in place)
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True32 Light Rail
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True32 Light Rail (Conestoga-1619)
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True32 Concealed Light Rail
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Chapter 5-Equipment13Lessons ·
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Sliding Panel Saw (Altendorf F45 Elmo)
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Edgebander (Brandt-KD54)
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Line Drill (Brandt-RB25)
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Construction Drill (Gannomat-DB21)
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Lamello Tenso P-14 Clip (female in vertical part-end panel)
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Lamello Tenso P-14 Clip (base bottom clipped to base side)
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Lamello Tenso P-14 Clip (rails/stretchers clipped to base side, back in place)
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Lamello Tenso P-14 Clip (pre load clip)
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Lamello Tenso P-14 Clip (ready to snap)
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Lamello Tenso P-14 Clip (base cabinet assembled)
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Lamello Tenso P-14 Clip (Hafele #6 Zip-R screws inserted into 3mm pilot holes)
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Lamello Tenso P-14 Clip (Hafele #6 Zip-R screws run in)
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True32 Flow Manufacturing CNC Router (made by CNT Motion)
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Chapter 6-Cutting4Lessons ·
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Vacuum Lift (made by TAWI)
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Hafele Panel Cart
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Hafele Panel Cart (parallel to panel saw)
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Hafele Panel Cart (perpendicular to panel saw)
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Chapter 8-Machining13Lessons ·
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True32 Flow Manufacturing CNC Router (ready for sheet to be loaded)
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Grainger Parts Cart (added top shelf and bottom shelf for horizontal storage)
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Hafele Parts Cart (modified with extra uprights for more storage, and upper shelf)
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True32 Machining (5mm shelf holes, part number, edgeband indicators)
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True32 Machining (first pass-small part onion skin)
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True32 Machining (nest complete ready to be pushed off by push bar)
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True32 Machining (rail score line-used to position all horizontal rails and fixed shelves)
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TAWI Vacuum Lift (used to load sheets on CNC Router or Panel Saw)
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True32 Machining (parts being pushed off by push bar)
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Nester Parts on modified Hafele Panel Handler (ready to be edgebanded)
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Nested Part (edges being blown off before edgebanding)
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Nested Part (being inspected and checking edgeband indicators)
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Edgebanding Parts (while CNC Machine is machining another panel)
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Chapter 9-Assembly/Hardware8Lessons ·
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True32 Light Rail (traditional style for traditional and transitional cabinetry))
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True32 Concealed Light Rail (for contemporary and modern cabinetry)
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Parts Rack-Old (parts stored vertically from machine side)
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Parts Rack-NEW (parts stored vertically from machine side)
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Preparation Table (functional hardware added to parts here)
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Parts Rack-Old (viewed from Assembly side)
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Assembly Table-Old (used throughout the 90s)
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Assembly Table-NEW (replaced Old version around 2001)
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Chapter 10-Finishing6Lessons ·
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Vertical Finishing (heavily modified Hafele Expandable Drying Rack)
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Vertical Finishing (assorted part sizes suspended vertically)
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Vertical Finishing (added bars above to suspend up to 3 parts at a time)
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Vertical Finishing (Guffey Pivot Line at Oldwood Custom Cabinetry)
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Vertical Finishing (Guffey Pivot Line with no Mobile Rails engaged)
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Vertical Finishing (Guffey Pivot Line with Mobile Rail engaged)
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Chapter 11-Installation7Lessons ·
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True32 Metric Reverse Tape (made by FastCap)
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Cabinetizer Cabinet Lift (made by Paragon Pro)
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Bosch Distance Measure Laser (Model: GLM 50 C)
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S&H XR Drawer Jig (made by S&H Jigs)
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True Position Drill Jig (made by True Position Tools)
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Leg Leveler (marking for Toe Kick)
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Huepar Laser Level (with Bluetooth)
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Chapter 12-Flow Manufacturing24Lessons ·
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Enabling Flow at the CNC Router
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Custom Cabinet Planner-Delivery Schedule (month view)
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Custom Cabinet Planner-Delivery Schedule (ZOOMED IN month view)
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Custom Cabinet Planner-Delivery Schedule (4 day view)
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Weakest Link Chain
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Theory of Constraints 5 Focusing Steps
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Idiot Jig
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Stop/Go Template
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Finish Log (Custom Cabinet Planner)
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Value Stream Map (produced with draw.io)
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Batch Production
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One-Piece-Flow Production
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Drum-Buffer-Rope (the Drum or Constraint, the Weakest Link)
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Heart-Beat (the Constraint sets the Pace for everything else)
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Drum-Buffer-Rope (Process TAKT Time-01)
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Drum-Buffer-Rope (Process TAKT Time-02)
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Drum-Buffer-Rope (Process TAKT Time-03)
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Traditional Drum-Buffer-Rope (Process TAKT Time-04A)
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Simplified Drum-Buffer-Rope (Process TAKT Time-05)
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Drum-Buffer-Rope (Process TAKT Time-04B)
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Drum-Buffer-Rope (The Rope keeps faster things from producing MORE than needed)
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Traditional Drum-Buffer-Rope (Process TAKT Time-06)
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Simplified Drum-Buffer-Rope (Process TAKT Time-07)
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Drum-Buffer-Rope (Preparation TAKT Time-08)
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Chapter 13-Causatum12Lessons ·
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GoldWing with Aspen Camper (ready to roll)
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GoldWing with Aspen Camper (ready to camp)
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My USA Four Corners Tour Route
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Corner 1 (the buoy at mile marker zero in Key West, the Southeast Corner)
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Corner 2 (San Ysidro, CA, the Southwest Corner)
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Corner 3 (Blain, WA, the Northwest Corner)
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FastCap Bathroom (Morning Meeting prerequisite)
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Corner 4 (Madawaska, ME, the Northeast Corner)
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Four Corners Park
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Dinner with Mark Poole (just off the Blue Ridge Parkway)
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Lunch and Tail of the Dragon with Sven Lauden (last day)
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The very, very wet Rainy Day
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